Roll forming
16+ roll-forming lines produce continuous formed profiles from coil, which is the basis for repeated components in a custom project.
Production Capacity
Metal Products Manufacturing Capacity
CMJ RACKS combines multiple metal-processing capabilities under one manufacturing system, covering forming, punching, welding, laser cutting and powder coating for custom metal product projects. This page sets out the equipment behind that capacity, how the production resources are deployed, and how they support custom work.
16+Roll-forming lines
20Punching / CNC press
860 mLongest coating line
CMJ RACKS Production Capacity at a Glance
Metal processing at CMJ RACKS runs on 16+ roll-forming lines, 20 punching and CNC press machines, 6 robotic welding units, 4 laser cutting machines and 3 automated powder coating lines, with the longest coating line running 860 m. These are the production resources behind custom metal product work: forming, punching, welding, cutting and finishing are all carried out in house, so a project can move between processes within the same manufacturing system instead of being split across suppliers.
16+
Roll-forming lines
20
Punching / CNC press
6
Robotic welding units
4
Laser cutting machines
3
Automated powder coating lines
860 m
Longest powder coating line
Production resources
The equipment behind the production capacity
Each production resource below is described at the capacity level: what the equipment contributes to a project. How each process works is covered on its own page under Manufacturing.
Punching and CNC pressing
20 punching and CNC press machines handle hole patterns, cut-outs and formed features across components.
Robotic welding
6 robotic welding units carry out repeatable welded joints, which supports consistent output on repeated components.
Laser cutting
4 laser cutting machines cut sheet and plate to drawing, giving the flexibility needed when a project mixes component types.
Powder coating
3 automated powder coating lines apply surface finish in house, and the longest line runs 860 m.
Working together
Because these resources sit in one manufacturing system, components can move between forming, punching, welding, cutting and finishing without leaving the factory.
Process coverage
How production capacity connects to process coverage
At the capacity level, a custom job moves through the following stages. This is the routing only; the technical detail of each stage belongs to the Manufacturing pages.
Material preparation
→
Forming
→
Punching
→
Welding
→
Laser cutting
→
Surface finishing
→
Finished components
What the equipment set covers
- Forming
- 16+ roll-forming lines for continuous profiles from coil.
- Punching
- 20 punching and CNC press machines for holes, cut-outs and features.
- Welding
- 6 robotic welding units for repeatable joints.
- Cutting
- 4 laser cutting machines for sheet and plate cut to drawing.
- Finishing
- 3 automated powder coating lines, with the longest running 860 m.
Capacity at CMJ RACKS is best understood as coverage rather than as a single output figure. The equipment set covers the main metalworking stages, which means a custom project can be produced in house from formed profiles through to a finished coated component.
That coverage is what makes mixed component requirements practical. A project that needs formed profiles, punched features, welded assemblies and cut sheet in the same order can have those produced within one manufacturing system, rather than being coordinated across separate suppliers and transport steps.
Repeated production benefits from the same arrangement. The roll-forming lines, robotic welding units and automated coating lines are suited to producing the same component consistently across a run, while the punching and laser cutting capacity provides the flexibility for the variations a project requires.
This page describes what the capacity covers and how it is deployed. The working detail of each process is covered under Manufacturing.
Custom projects
How capacity supports custom metal projects
The production resources are used across standard production, custom work and projects that mix both.
Standard production
Repeated components and regular production runs use the roll-forming, robotic welding and automated coating capacity.
Custom components
Beside the standard lines, the punching and laser cutting equipment handles components made to project drawings.
Mixed requirements
Because the processes sit in one system, a project can combine repeated components with one-off parts in the same production.
Commercial projects
Commercial and retail fixture work draws on the same capacity, from formed profile components through to finished coated parts.
Custom metal product work and custom manufacturing services are covered on their own pages; this page stays at the capacity level.
Scale context
The manufacturing scale behind the capacity
The equipment set operates within a manufacturing base of the following scale. This is context for the capacity described above; the factory itself is covered on the factory pages.
29,800+ m² manufacturing base
The production resources are housed on a 29,800+ m² manufacturing base.
200+ employees
Production, engineering and support functions are staffed by 200+ employees.
30+ years of manufacturing
The manufacturing operation draws on 30+ years of manufacturing experience.
80+ export countries
Components and products produced on this capacity are exported to 80+ countries.
Transparency
What capacity figures do and do not mean
Read this before quoting capacity
Equipment coverage and production capacity are not the same as a guaranteed output figure. The numbers on this page describe the equipment available; they should not be read as a fixed monthly or annual output, and no such figure is published here.
Actual production capacity depends on the project in question.
How much capacity a given project uses depends on several factors: the product design, the material specification, the processing requirements, the production mix at the time, and how the order is configured. Two projects that both run through the same equipment can therefore place very different demands on it.
For that reason this page does not state a fixed monthly or annual production output. What it states is what the factory is equipped with — the lines, machines and units listed above — and how those resources are used to produce custom metal components.
If you need to understand what is achievable for a specific project, the practical route is to send the drawings and requirements, and the factory will respond against the actual configuration.
Related pages
Continue through the factory and manufacturing pages
This page covers production capacity. Each related topic below has its own page, and the detail lives there.
Factory
The factory cluster hub: scale, manufacturing capability, production flow and routing.
Go to Factory ›Factory Overview
Factory infrastructure, the manufacturing environment and how production areas are organized.
Go to Factory Overview ›Quality & Certifications
Quality systems and the certification evidence held by the manufacturing entity.
Go to Quality & Certifications ›Manufacturing
How products are made: the manufacturing hub for engineering, production flow and quality control.
Go to Manufacturing ›Roll Forming
The roll forming process behind the formed profile components.
Go to Roll Forming ›Punching
The punching and CNC pressing process for holes, cut-outs and features.
Go to Punching ›Robotic Welding
The robotic welding process for repeatable welded joints.
Go to Robotic Welding ›Laser Cutting
The laser cutting process for sheet and plate cut to drawing.
Go to Laser Cutting ›Powder Coating
The powder coating process applied on the automated coating lines.
Go to Powder Coating ›Custom Metal Products
What the factory can produce from this capacity for custom metal product projects.
Go to Custom Metal Products ›Custom Manufacturing
OEM and ODM projects built to drawings, samples and requirements.
Go to Custom Manufacturing ›Contact
Send drawings, samples or requirements and receive a quotation.
Go to Contact ›Questions
Production capacity questions
How many roll-forming lines does CMJ RACKS have?
CMJ RACKS operates 16+ roll-forming lines, which produce continuous formed profiles from coil. They are the basis for the repeated components used in custom metal product projects.
What production equipment does CMJ RACKS use for metal manufacturing?
The equipment set covers five areas: 16+ roll-forming lines, 20 punching and CNC press machines, 6 robotic welding units, 4 laser cutting machines and 3 automated powder coating lines, with the longest coating line running 860 m.
How does CMJ RACKS production capacity support custom metal projects?
Because forming, punching, welding, cutting and finishing sit within one manufacturing system, a custom project can be produced in house from formed profiles through to finished coated components. That covers mixed requirements, where repeated components and one-off parts are produced in the same order.
Does CMJ RACKS publish fixed monthly or annual production figures?
No. This page describes the equipment and production resources rather than a fixed output figure. How much capacity a project uses depends on the product design, material specification, processing requirements, production mix and order configuration, so the practical route is to send your requirements and have them assessed against the actual configuration.
Talk to the factory about your project
CMJ RACKS products are manufactured by Suzhou Chuangmeijia Metal Products Manufacturing Co., Ltd. at No. 160 Liantang Avenue, Shanghu Town, Changshu City, Suzhou, Jiangsu Province, China. Send your drawings, samples or requirements and we will respond with a quotation.